A refinery at night time

Icarus composites

Live Leak Sealing & Engineered Composite Wraps for Restoring Pipe Integrity

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At Icarus Composites, our priority is to ensure your operations continue running.

Joshua Zwetsloot
Co-Founder & CEO

A leaking pipe

Live leak sealing preventing your operations shutting down

Icarus Composites are experts in live leak sealing, employing advanced techniques to prevent downtime and maintain system integrity.

Our skilled team uses methods like live leak injection to seal leaks without the need for shutdowns, ensuring that operations continue seamlessly while extending the lifespan of critical infrastructure.

Engineered Composite Wraps to restore the integrity of your pipes for up to 20 years

Engineered Composite Wraps from Icarus Composites provide a durable solution for restoring pipe integrity and extending service life by up to 20 years.

Ideal for pipes affected by corrosion, damage, or leaks, our composite wraps are designed to withstand harsh environments and high-pressure demands.

Our solutions offer long-lasting protection and structural reinforcement for critical pipework systems.

A completed engineered composite wrap repair to a 12" Fuel Oil line

ISO 24817 & ASME PCC-2 compliant repairs and materials

At Icarus Composites, all of our Engineered Composite materials are fully compliant to both ISO 24817 and ASME PCC-2.

We ensure each product meets the highest standards, conducting extensive testing both in-house and through UKAS-accredited laboratories.

This commitment guarantees that our composite repair systems maintain integrity under demanding conditions, whether sealing leaks or restoring structural strength.

By prioritising compliance and reliability, we provide customers with repairs they can trust to safeguard critical infrastructure.

Our expert team of engineers are on call 24/7

Our dedicated team of expert engineers is available 24/7 to address your repair needs swiftly and effectively.

With extensive experience in composite repair technology, our engineers are skilled in live leak sealing, structural reinforcement, and emergency maintenance for critical infrastructure.

Ready to respond around the clock, we ensure minimal downtime, providing tailored solutions compliant with industry standards. Trust our team to keep your operations running smoothly, whenever you need support.

Icarus Composite technicians

How do I book a repair?

1) Fill in the Booking Form online or contact us via phone or email

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2) Icarus Composite Engineers will assess the information and get in contact with you

3)  Icarus Composites engineers will design your bespoke Engineered Composite Wrap Repair

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4)  Highly trained Icarus Composite Technicians will attend site and repair your defect

Don't replace...repair

Engineered composite wrap repairs have multiple advantages compared to traditional repair methods. Check them out below!

Corroded pipework at a refinery
Prevent Further Corrosion

Engineered composite wraps prevent further corrosion by preventing water, oxygen and other electrolytes from reaching the underlying substrate.

A pipe leaking water
Live Leak Sealing

Our wide range of engineered composite wrap repair solutions and specialist sealants allows us to seal a wide variety of leaks both live and isolated.

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Durable Repairs for up to 20 years

Utilising fibreglass and carbon fibre creates a durable, long lasting repair requiring little to no maintenance.

A valve with steam coming off it
Repair Complex Geometries

Engineered composite wraps can be applied without the need for cutting out or removing sections of the pipework, they result in minimal disruption to operations, reducing production losses and maintaining productivity.

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Compatible with Harsh Chemicals & Hydrocarbons

Engineered composite Wraps exhibit excellent chemical compatibility, with resistance to a wide range of chemicals, including acids, bases, solvents, and fuels.

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No Hot Works Required

Eliminating hot works reduces safety risks, operational downtime, and environmental impact, while increasing efficiency and enabling repairs in sensitive or restricted areas.

Carbon fibre

Engineered composite wraps  are the future of infrastructure repairs

Engineeed composite wraps are revolutionising infrastructure repairs, offering superior durability, corrosion resistance, and adaptability compared to traditional repair methods.

Lightweight yet incredibly strong, composites are ideal for reinforcing and restoring pipes, tanks, and structural assets in challenging environments.

These materials extend asset lifespan and reduce maintenance frequency, supporting sustainable, cost-effective solutions.

At Icarus Composites, we leverage advanced composite technology to deliver long-lasting repairs that meet ISO 24817 and ASME PCC-2 standards, ensuring resilient infrastructure for the future.

How are Engineered Composite Wraps used to repair pipe, tanks & structures?

Composite materials offer a versatile solution for restoring corroded, eroded, damaged, and leaking pipework and pipelines.

The composite material is wrapped around the pipe, tank or structure like a bandage. Once applied it is compressed to eliminate any voids or gaps between the layers before being left to cure.

The composite resin bonds chemically to the pipe surface ensuring strong adhesion and preventing water ingress. Effectively this creates a "Composite Shell" around the structure, perfectly mimicking its geometry.

This seamless integration enhances the structural strength of the repaired asset, prolonging its lifespan and minimising maintenance costs.

A completed composite wrap repair to a 12" Fuel Oil line

Icarus composites

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Transitioning industrial repairs to a greener future

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