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Our comprehensive range of composite materials are specifically designed to reinforce corroded, eroded and damaged pipes.
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At Icarus Composites we have a number of live leaking sealing methods we employ to ensure your leaks are sealed quickly and efficiently.
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Our Trident AquaCure 250 composite repair system is water-activated, making it perfect for both Subsea and Splash Zone repairs.
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Our corrosion protection consists of a coating and composite overlay to prevent oxygen, moisture and other electrolytes from reaching the substrate surface.
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Composite repairs can be used to restore structural components such that they will be able to bear their full structural design loads.
A fully removable, light weight system, capable of restoring structural integrity to both corroded and leaking components.
Learn MorePipes are subject to deterioration due to a number of factors, including; corrosion, erosion, abrasion, chemical attack, mechanical stress and damage, fatigue and cracking.
Composite Repair Systems are extremely versatile repair method for both Metal and GRP pipes. They prevent further external corrosion, are highly chemical resistant and provide extremely high strength, lightweight repairs.
Corrosion: Composite repairs prevent further external corrosion by preventing water and oxygen reaching the pipe surface.
Erosion & Abrasion: Composite repairs can be used to provide a protective layer over the surface of the pipe, reducing the effects of erosion and abrasion.
Chemical Attack: Composite repair systems can be customised with materials that are resistant to specific chemicals, providing protection against chemical attack.
Mechanical Stress, Damage and Fatigue: Composite repair systems enhance the structural integrity of the pipe, providing additional strength to withstand mechanical stress and fatigue.
Cracking: Circumferential cracks are common on pipe welds. Composite repair systems are perfect for containing any leaks and keeping pipework intact in the event of full circumferential failure.
Even with the most proactive maintenance scheduling leaking pipework still occurs. Leaks can be catastrophic to productivity requiring operators to shutdown the plant to fix them. At Icarus Composites, our highly trained technicians are at hand to make sure this doesn't happen.
We have a range of products and techniques to help you get your leaks sealed. Our Trident Leak Seal kits are designed to be stored at your facility so that they are at hand to help you seal small leaks. For "absolute gushers" our technicians are able to employ a range of water-activated sealants and injectable composites to seal even the biggest of leaks.
Live Leaks: Our range of SealTape, water-activated sealants and injectable composite materials can be used to seal even the biggest leaks live and ensure you don't have to shutdown.
Isolated Leaks: Our range of Metal Epoxy Putties and Repair Pastes are used to completely seal isolated leaks before overwrapping with an Engineered Composite Wrap.
Flange Leaks: The geometry of flange leaks makes them more difficult to seal. Our specialised use of bespoke diverters and injectable sealants allows us to seal such leaks.
Valve Leaks: As with flange leaks, the geometry of valves can make them very difficult to seal live. However, our technicians are specially trained to deal with such leaks.
Joint Leaks: Circumferential cracks are common on pipe welds. Composite repair systems are perfect for containing any leaks and keeping pipework intact in the event of full circumferential failure.
Subsea & Splash Zone repairs represent some of the most difficult repairs in the industry. Our expertly engineered Trident AquaCure 250 composite system is designed specifically for this purpose. In conjunction with our selection of Marine Metal Repair Pastes, we have the required products and expertise to fully restore the structural integrity of your Subsea & Splash Zone assets.
Book A Repair NowWater-activated composites materials: Capable of curing in the wet marine environment of the Splashzone and Subsea.
Training for Dive & Rope Access Teams: Extensive training for Dive & Rope Access teams taking into account the difficulties of the job, including; limited visibility and restricted movement.
Structural Repairs: Composite repair systems are extremely effective at restoring the loading bearing capability of structural members and pipes.
Fall Prevention: Where pipes and caissons are at risk of falling into the sea, our Engineered Composite Repair systems can take into account the additional loading to support them and keep them intact.
Corrosion Protection: Composite materials offer robust corrosion protection, extending asset lifespan and minimising maintenance needs effectively.
Abrasion Resistance: Composite materials provide exceptional abrasion resistance, ensuring durability and longevity in high-wear environments.
Chemical Barrier: Composite materials create effective chemical barriers, safeguarding against corrosive substances and extending infrastructure lifespan significantly.
Cost effective: Composite materials offer cost-effective solutions for corrosion protection, abrasion resistance, and chemical barriers, saving on maintenance expenses.
Our corrosion protection products are manufactured to the highest quality standards, ensuring exceptional performance, durability, and reliability in even the harshest environments. By preventing corrosion-related damage and reducing maintenance costs, our solutions offer long-term cost savings and a high return on investment.
Our corrosion protection solutions are designed with environmental sustainability in mind, offering eco-friendly alternatives to traditional corrosion mitigation methods.
Book A Repair NowComposite materials offer unparalleled advantages for structural repairs, providing exceptional strength, durability, and versatility. By combining high-strength fibers with resin matrices, composites offer superior performance compared to traditional materials like steel or concrete.
Their lightweight nature reduces structural loading while maintaining robustness. Composites also resist corrosion, chemicals, and environmental degradation, ensuring long-term reliability in harsh conditions. Additionally, they can be molded or shaped to match complex geometries, facilitating seamless repairs.
With composite materials, structural repairs are not just effective but also cost-efficient, offering extended service life and minimising maintenance requirements for various infrastructure applications
Book A Repair NowCorrosion Resistance: Composite repairs prevent further external corrosion by preventing water and oxygen reaching the pipe surface.
Lightweight: Fibreglass is 4 times lighter than steel, minimising structural loading on existing components whilst maximising strength.
High Strength: Composite materials can be up to 70% lighter than steel while maintaining comparable strength and durability.
Minimal Disruption: Composite repairs can be performed in situ, minimising the need for extensive dismantling or structural modifications.
Pre-fabricated clamps ensure swift installation, while rubber seals enhance leak containment. Composite clamps require less stringent surface finish requirements and can be easily removed without damaging underlying pipework, offering higher structural integrity and unparalleled efficiency in repair applications.
Book A Repair NowReduced installation times: Clamps can be pre-fabricated reducing installation times compared to Composite Wrap repairs.
Effective leak containment: High durability and high chemical resistance ensures effective leak containment.
Surface finish less critical: Composite clamps work by applying pressure at the rubber seals to create a seal. They don't rely on adhesion allowing for a less critical surface finish.
Easily removed: Composite clamps can be easily removed without damaging the pipework beneath.
Weight saving: Composite clamps are significantly less heavy than their metallic counterparts, preventing any significant loading on the pipework.
Transitioning industrial repairs to a greener future
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